SYSTEMS AND LINES
KETCHUP PREPARATION
LINES
For the production of tomato derivatives, where our story begins
Products that can be processed by our Ketchup and tomato derivative preparation lines
We supply complete systems for the production of Ketchup and tomato sauces, of different capacities and increasing levels of automation according to the capacity.
characteristics of the system
In our ketchup preparation lines, the materials in contact with the product are made of AISI 316 stainless steel and others suitable for contact with food in accordance with the strictest directives.
The line is divided into three sections:
A) – Receipt and storage of ingredients;
B) – Mixing and preparation;
C) – Processing and pasteurisation.
C.I.P. automatic washing system
All parts in contact with the product are made in AISI 316 stainless steel and are mirror-polished.
Automatic ingredient mixing and process management.
All containers and equipment are closed, to safeguard the aromas and the quality of the product.
Pasteurisation is carried out in high-efficiency tube-in-tube heat exchangers with reduced processing times.
The system can be equipped with an automatic C.I.P. washing system and the equipment, which can be easily and quickly inspected, is built with hygiene criteria that facilitate automatic and manual washing and sanitisation.
The operations are managed by a latest generation P.L.C. programmable system, with high-resolution colour touch screen operator panel.
ADVANTAGES AND SPECIFIC FEATURES
AUTOMATION
Controlled by a PLC, they are programmed to carry out the work cycle completely independently.
They are accompanied by process and safety sensors.
The operation is completely automatic and all the phases in the operating cycle are performed without the intervention of the operator.
A digital recorder stores the critical process parameters.
The systems are INDUSTRY 4.0 READY and can be integrated into existing factory management systems.
VERSATILITY
The operating cycle is highly customisable and adaptable to the type of product to be processed.
The programming is entered on the touch screen control panel.
EASY TO USE
The operators are guided by the information that appears on the operator panel.
Each alarm and warning also reports the most common cause and informs the operator of the corrective action to be taken.
SAFETY
Our ketchup and tomato derivative production lines are equipped with process and safety sensors.
All systems are equipped with the necessary safety systems according to the requirements of the European Directive and are CE marked.
the machines used in these lines
BULK RECEIVING TANKS
FRUIT KETTLES
CENTRIFUGAL EXTRACTORS
